Do you want to know more about Automatic Labellers LS-4000 Series?

Dibal LS-4000 automatic weigh-price labeller allows the labelling of articles with fix or variable weight and price information, without stopping the production line due to dynamic weighing. For top, bottom, side, front, rear or on corner automatic labelling. It allows up to two simultaneous printheads (top + top or top + bottom).

Automatic Labellers Dibal LS-4000 Series

Data in mm

A 820 - 970 (adjustable legs)
B 1,485 - 1,895 (adjustable legs)
C 1,525 (with L400-L400-L600 conveyors)*
D 630 (for W280 conveyors)**

* These measurements correspond to the sum of the infeed, weighing and labelling conveyors. For other sizes, contacts us.

** For other sizes, contact us.

Outstanding functions

  • Labelling of fix/variable weight/price.
  • Discrimination by weight checking.
  • Orders management.
  • Labelling of totals.
  • Generic traceability on label.
  • Adapted to comply with EU Regulation 1169/2011 referring to food information.
  • Barcodes:
    • EAN-8, EAN-13, EAN-128, CODE 128, ITF-14, GS1 Datamatrix and GS1 Databar (up to 4 codes per label).

Weighing

  • Weighing type:
    • Dynamic or static.
  • Ranges depending on the dimensions of the weighing conveyor:
    • 6 kg / 2 g or 10 kg / 5 g with conveyor of up to L400 x W400 mm.
    • 15 kg / 5 g, 20 kg / 10 g, 30 kg / 10 g, 40 kg / 20 g or 60 kg / 20 g with conveyor of up to L600 x W500 mm.
    • 3 kg / 1 g or other, contact us.

Labelling system

  • Printing type:
    • Direct Thermal (DT) or Thermal Transfer (TT).
  • Printhead:
    • Long-lasting 3” or 4”.
  • Resolution:
    • 8 dots/mm.
  • Label applicator type:
    • Top labeller: “Air-jet®” (AA) or pneumatic piston.
    • Bottom labeller: by contact.
    • Side, front rear or corner (L) labeller: pneumatic piston.
  • Position of the label applicator:
    • Top, bottom, side, front, rear or on corner (L) labelling.

Labels

  • Dimensions depending on the position of the label applicator and the inches of the printhead:
    • Top, side, front, rear or on corner label: from W30 x L35 mm, up to W80 x L100 mm (3”). Up to W102 x L150 mm (4”).
    • Bottom label: from W30 x L55 mm, up to W80 x L100 mm (3”). Up to W102 x L150 mm (4”).

Construction

  • Structure:
    • AISI 304 stainless steel and anodized aluminium.
  • Belts:
    • Material and characteristics: Polyurethane, rigid or elastic depending on the equipment range. With FDA approval.
  • Console:
    • Material: stainless steel.
    • “Qwerty” keypad and backlit graphic LCD display.
    • Optional 15” TFT touch screen.
  • Height of top labeller regulated from console.

Communication to PC

  • Ethernet TCP/IP.
  • RS-232.

PC Software

  • RMS: For equipment configuration, production data management and back up (LBS).
  • DLD: For graphic design of labels.
  • Integration tools: See section on software

Power supply & compressed air

  • Electrical: 230 V/50 Hz; 115 V/60 Hz.
  • Air:  max. 150 l/min (at 5-8 bar).

Possible integration with other equipment

  • Dibal LP-3000 manual weigh-price labeller.
  • Dibal GS-3000 batch collector (+ LP-3000).
  • Aligner.
  • Misaligner.
  • 90º deflector.
  • Dibal MD-5000 metal detector.
  • X ray inspection systems.

LS-4330/350

  • 1 infeed and 1 weighing L350 x W200 mm conveyor, and 1 labelling L600 x W200 mm conveyor.
  • For products of up to L250 x W200 mm, and up to 3 kg (in dynamic weighing). Up to L300 x W200 mm in static weighing.
  • 1 top labeller, direct thermal printing, 3” printhead and “Air-Jet®”.
  • Performance*: 100 labels/minute (with labels of W60 x L60 mm, and products of up to L150 mm and 1 kg). In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4330/400

  • 1 infeed and 1 weighing L400 x W280 mm conveyor, and 1 labelling L600 x W280 mm conveyor
  • For products of up to L300 x W280 mm, and up to 6 kg (in dynamic weighing). Up to L350 x W280 mm in static weighing.
  • 1 top labeller, direct thermal printing, 3” printhead and “Air-Jet®”.
  • Performance*: 80 labels/minute (with labels of W60 x L60 mm, and products of up to L200 mm and 2 kg). In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M)

LS-4330/600

  • 1 infeed, 1 weighing and 1 labelling L600 x W400 mm conveyor.
  • For products of up to L500 x W400 mm, and up to 15 kg (in dynamic weighing). Up to L550 x W400 mm in static weighing.
  • 1 top labeller, direct thermal printing, 3” printhead and “Air-Jet®”.
  • Performance*: 70 labels/minute (with labels of W60 x L60 mm, and products of up to L350 mm and 2 kg). In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M)

Option Characteristics Ref.
Touch screen console

TFT 15”. 

Contact us
4” printhead

Labels up to W102 x L150 mm. 

Contact us
12 dots/mm resolution Contact us
Thermal transfer printing

For 3” or 4” printhead. 

Contact us
1 pneumatic piston applicator (to replace the “Air-jet®”) Contact us
Extra piston kit (in addition to the chosen applicator)

For the application of labels of different sizes, an additional piston may be required.

Interchangeable with the chosen applicator.

Contact us
Bottom labeller (to replace the top labeller)

Label application by contact, 3” printhead and direct thermal printing.

Label dimensions: from W30 x L55 mm, up to W102 x L150 mm.

Performance*: 40 labels/minute (with labels of W60 x L60 mm).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

Contact us
Front or rear side labeller (to replace the top labeller)

Recommended for boxes.

Contact us
Side labeller (to replace the top labeller)

Recommended for boxes.

Contact us
Corner labeller (to replace the top labeller

Recommended for boxes. 

Contact us
Second top labeller (in addition to the top labeller)

For the application of two labels on the top of the product.

3” printhead, direct thermal printing and application of the label by “Air-Jet®”.

A second labeller means you can combine 3” and 4” printheads, direct thermal and thermal transfer printing, as well as “Air-Jet®” and piston applicators

Maximum performance is provided by the lowest speed applicator, reduced by 10% (approximated data to be confirmed in each case).

Note: Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

Contact us
Second bottom labeller (in addition to the top labeller)

Label application by contact, 3” printhead and direct thermal printing.

Maximum performance is provided by the lowest speed applicator, reduced by 10% (approximated data to be confirmed in each case).

Note: Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

Contact us
L350 x W200 mm separation conveyor

For model Ls-4330/350. 

Contact us
L400 x W280 mm separation conveyor

For model Ls-4330/400.

Contact us
L600 x W280 mm conveyor (to replace L400 x W280 mm conveyor)

For model Ls-4330/400.

Contact us
L800 x W280 mm conveyor (to replace L400 x W280 mm conveyor)

For model LS-4330/400.

Contact us
L800 x W280 mm weighing conveyor, 4 load cells, not MiD (to replace L400 x W280 mm conveyor)

For model LS-4330/400.

Contact us
L800 x W280 mm labelling conveyor (to replace L600 x W280 mm conveyor)

For model LS-4330/400.

Contact us
L600 x W400 mm separation conveyor

For model LS-4330/600. 

Contact us
L400 x W400 mm conveyor (to replace L600 x W400 mm conveyor)

For model LS-4330/600.

Contact us
L800 x W400 mm conveyor (to replace L600 x W400 mm conveyor)

For model LS-4330/600.

Contact us
L800 x W400 mm weighing conveyor, 4 load cells, not MiD (to replace L600 x W400 mm conveyor)

For model LS-4330/600. 

Contact us
Split belt

For transparent packs or irregular shape/ cylindrical products

Contact us
Vertical detector on arch

For transparent packs or irregular shape products. Infeed conveyor with split belt necessary.

Contact us
Right to left operation

Standard operation: left to right. 

Contact us
iP65 protection kit

Protected engines, bearings with lock, packaging gland, special load cell and heated detector. 

Contact us
RMS Software

Equipment configuration, production data management and back up (LBS).

(See section on software).

7340R1U3 / 7340RNU3
DLD Software

Graphic design of labels.

(See section on software).

7340L1U3 / 7340LNU3
Wi-Fi

Wireless communications. 

Contact us
Packed in phytosanitary wood case

Necessary depending on the destination. 

PEEC080F
Metrological verification (M)

According to EU weighing directives (MID). 

Contact us
Motorised conveyor

Motorised conveyor

Infeed/output conveyor L1,000 x W280 mm, with smooth belt.

Dibal Vision artificial vision camera

Dibal Vision artificial vision camera

Contact us about applications.

Barcode readers

Barcode readers

Contact us about applications.

Rollers conveyor

Rollers conveyor

Rollers conveyor for transporting or accumulating products.

Rotating table

Rotating table

To collect wrapped and/or labelled products.

Rejectors

Rejectors

Rejection system.

Options: pneumatic piston, “Air-Jet®”, rotating blade or folding conveyor.

Product guiding system in infeed conveyor (standard)

Product guiding system in infeed conveyor (standard)

For special guides, contact us.

W200 mm exit ramp

W200 mm exit ramp

Non-motorised PVC rollers for W200 mm conveyor.

W280 mm exit ramp

W280 mm exit ramp

Non-motorised PVC rollers for W280 mm conveyor.

W400 mm exit ramp

W400 mm exit ramp

Non-motorised PVC rollers for W400 mm conveyor.

Product turning device

Product turning device

To change the position or orientation of the products.

Label fixers

Label fixers

For a better application of labels on products with irregularities on the application surface.

Options: brush roll, foam roll, foam piston, etc.

Polycarbonate protector for weighing conveyor

Polycarbonate protector for weighing conveyor

To avoid external disturbances during the weighing process.

4 wheels with brakes

4 wheels with brakes

Stud included