Dibal

Do you want to know more about Automatic labellers LS5000?

Data in mm

A 750 - 850 (adjustable height)
B 1,550 - 1,850 (adjustable height)
C 1,526 (with L400-L400-L600 conveyors)*
D 595 (conveyors width + console width. For W280 conveyors)**

* These measurements correspond to the sum of the separation, infeed, weighing and labelling conveyors.
For other sizes, contacts us.
** For other sizes, contact us.

Outstanding functions

  • High speed weighing:
    • W60xL60 labels and L100 mm product, top labelling with air application: up to 150 ppm.
    • W60xL60 labels and L100 mm product, top (with air application) and bottom labelling: up to 140 ppm.
    • W100xL80 labels and L200 mm product, top labelling (with piston application): up to 100 ppm.
    • W100xL80 labels and L600xW400 mm cartons, piston application labelling: up to 30 ppm.
    • C-labelling: L240 mm labels up to 50 ppm and L300 labels up to 40 ppm.
  • Fixed/variable weight-amount labelling possible.
  • Discrimination by weight control.
  • Generic traceability on label.
  • Adapted to comply with EU regulation 1169/2011 regarding food information.
  • Barcodes: EAN-8, EAN-13, EAN-128, CODE 128, ITF-14, QR code, GS1 Datamatrix and GS1 Databar (up to 4 codes per label).
  • Air applicator: maximum productivity.
  • Latest generation PC electronics.
  • MID certificate: approved equipment.

Weighing

  • Type of weighing:
    • Dynamic or static (automatic).
  • Weighing ranges depending on the dimensions of the weighing conveyor:
    • 1.5 kg / 0.5 g with conveyors L300 x W200 mm.
    • 3 kg / 1 g with conveyors L300 x W200 mm, L400 x W280 mm and L600 x W280 mm.
    • 6 kg / 2 g with conveyors L400 x W280 mm, L600 x W280 mm, L600 x W400 mm and L800 x W280 mm.
    • 15 kg / 5 g with conveyors L400 x W280 mm, L600 x W280 mm, L600 x W280 mm, L600 x W400 mm, L800 x W280 mm and L800 x W400 mm.
    • Other ranges on request.

Labelling system

  • Type of printing:
    • Direct Thermal (TD) or Thermal Transfer (TT).
  • Print head:
    • 4" long life (historical control).
  • Resolution:
    • 8 or 12 dots/mm.
  • High speed printing:
    • Up to 300 mm/s.
  • Label applicator type:
    • Pneumatic piston. On top labeller also possibility of 90º rotating applicator, "Air-jet" air blowing, multivaccumulator and plate.
    • C-labelling.
  • Label applicator position:
    • Top or side (front or rear, please consult).
    • Lower.
    • C-shaped.

Labels

  • Dimensions:
    • From L30 x W30 mm, up to L150 x W102 mm (depending on applicator).
  • Maximum width of back paper: 110 mm.
  • Maximum label roll diameter: 300 mm.
  • Inside diameter of the label roll cardboard core: Ø76 mm (the cardboard joint must be the same width as the backpaper).

Construction

  • Structure:
    • AISI 304L stainless steel and anodized aluminium.
  • Belts (all of them with FDA approval):
    • Standard.
    • High speed: super adherent.
    • Sliders: for expulsion areas.
    • Hygienic.
  • Guides:
    • AISI 304L stainless steel, anodized aluminum and cestilene.
  • Console:
    • 15” touch screen TFT.
    • Adjusting the height of the top labeller from the console and from the head itself.

Communication to PC

  • Ethernet TCP/IP.
  • 2 RS-232.
  • 4 USB (3.0).

PC software

  • Communications and management of the machine from any PC on the network (web server integrated in the machines without the need to install any extra application). The machine can be accessed from any web browser and therefore from any platform (Windows, Android...).
  • Data exchange systems:
    • Dibal API: based on webservices for loading/reading data from the LS5000 and its operation.
    • Sending of information in real time (websocket) (Ethernet or serial port): sending of weights from the LS5000.
    • File exchange with upload/download of information (Excel or CSV).

Power supply & compressed air

  • Electrical: 230 V and 50 Hz.
  • Air: max. 150 l/min (at 6-8 bar).

Possible integration with other equipment

  • Dibal LT5000 total labeller.
  • Dibal GS5000 (+LT5000) batch collator.
  • Dibal MD-5000 metal detectors.

LS5000 400/400/600x280

Reference: Consult
  • 1 infeed and 1 weighing L400 x W280 mm conveyor, and 1 labelling L600 x W280 mm conveyor.
  • For products of up to L350 x W280 mm, and up to 15 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

LS5000 600/300/600x200

Reference: Consult
  • 1 infeed L600 x W200 mm conveyor, 1 weighing L300 x W200 mm conveyor, and 1 labelling L600 x W200 mm conveyor. 
  • For products of up to L200 x W200 mm, and up to 3 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

LS5000 600/600/800x280

Reference: Consult
  • 1 infeed and 1 weighing L600 x W280 mm conveyor, and 1 labelling L800 x W280 mm conveyor.
  • For products of up to L550 x W280 mm, and up to 15 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

LS5000 600/600/800x400

Reference: Consult
  • 1 infeed and 1 weighing L600 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L550 x W400 mm, and up to 15 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

LS5000 800/800/800x280

Reference: Consult
  • 1 infeed and 1 weighing L800 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L750 x W280 mm, and up to 15 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

LS5000 800/800/800x400

Reference: Consult
  • 1 infeed and 1 weighing L800 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L750 x W400 mm, and up to 15 kg.
  • 1 top labeller, direct thermal printing, 4” printhead and piston applicator.

CLS5000 C-LABELLING 400/400/400/1000x280

Reference: Consult
  • 1 infeed conveyor, 1 weighing conveyor and 1 sorting conveyor L400 x W280 mm and 1 C-labelling conveyor L1,000 mm.
  • For products up to L350 x W280 mm, weighing up to 15 kg.
  • 1 C-labeller, direct thermal printing, 4" head and C-applicator.

CLS5000 C-LABELLING AND TOP 400/400/800/1000x280

Reference: Consult
  • 1 infeed and 1 weighing conveyor L400 x W280 mm, 1 top labelling conveyor L800 x W280 mm and 1 C-label conveyor L1,000 mm.
  • For products up to L350 x W280 mm, weighing up to 15 kg.
  • 1 top labeller, direct thermal printing, 4" head and piston applicator and 1 C-labeller, direct thermal printing, 4" head and C-applicator.

CLS5000 C-LABELLING AND UNDER 400/400/600/400 1000x280

Reference: Consult
  • 1 infeed and 1 weighing conveyor L400 x W280 mm, bottom labelling conveyor L600 x W280 mm and L400 x W280 mm and 1 C-labelling conveyor L1000 mm.
  • For products up to L350 x W280 mm, weighing up to 15 kg.
  • 1 bottom labeller, direct thermal printing, 4" head and bottom applicator and 1 C-labeller, direct thermal printing, 4" head and C-applicator.
Option Characteristics Reference
Air-operated, 90° rotating, multivaccum or plate applicator

Replaces the piston type applicator included in the LS5000 models (except C-labelling).

Consult
Piston, air or multivaccum applicator

Additional top applicator to work with "C" or top label.

Consult
Thermal transfer printing Consult
12 dots print resolution

Replacing the 8 dots resolution.

Consult
Side labeller for all the models

For all models.

Consult
Bottom labeller

Replaces or additional to the superior one.

Consult
Top labeller

Additional to the top one.

Consult
Additional module Labeller C

Includes additional 1,000 mm long labelling conveyor.

Consult
Column for 15’ TFT screen

Separate from electrical cabinet.

Consult
Independent rack module for sequencing/rejection conveyors Consult
Additional frame module to the main frame

Frame extension necessary when the length of the equipment + sequencing conveyor and/or reject conveyor exceeds 1,500 mm.

Consult
Additional sequencing/rejection conveyor*

Frame extension not included.

Consult
Air blowing applicator**

Valid rejection system depending on the characteristics of the product to be rejected.

Consult
Pusher piston rejection system**

Valid rejection system depending on the characteristics of the product to be rejected. Includes polycarbonate protector.

Consult
Paddle rejection system**

Valid rejection system depending on the characteristics of the product to be rejected. Includes polycarbonate protector.

Consult
Horizontal barrier detector**

Replaces the horizontal detector.

Consult
Detector on arch (horizontal + vertical)

Replaces the horizontal detector.
For products with low height (e.g. envelopes).

Consult
Additional horizontal product detector in the second labelling station Consult
API access database integration Consult
Metrological verification (M)

According to EU weighing directives (MID).

Consult
ENAC calibration Consult
*

It is necessary to include the option separate frame module or additional frame module to the main frame whenever the length of the equipment is more than 1,500 mm.

**

Requires frame extension and additional conveyor.

Cestilene guides

Cestilene guides

Stainless steel guides

Stainless steel guides

Exit ramp

Exit ramp

Non-motorized PVC rollers for W200, W280 and W400 mm conveyors.

Rejection ramp

Rejection ramp

Non-motorized PVC rollers for W400 and W600 mm conveyors.

Rejection ramp

Rejection ramp

Stainless steel ramp for W400 and W600 mm conveyors.

Container for rejection

Container for rejection

W350, W500 and W600 mm.

Includes stainless steel ramp and key access.

Polycarbonate protector for weighing conveyor

Polycarbonate protector for weighing conveyor

Required for range 1.5 kg / 0.5 g. Optional for other ranges.

Visual and audible alarm

Visual and audible alarm

Auxiliary applicator for very irregular products

Auxiliary applicator for very irregular products

Protective cleaning cover for electrical cabinet

Protective cleaning cover for electrical cabinet

Protective cleaning cover for 15’’ TFT screen on column

Protective cleaning cover for 15’’ TFT screen on column

Protective covers for upper, lower and/or side headers

Protective covers for upper, lower and/or side headers

RFID recorder

RFID recorder

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