Do you want to know more about Automatic labellers LS-4500 Series?

Dibal LS-4500 automatic high speed weigh-price labeller allows the labelling of up to 140 packages per minute with fix or variable weight and price information, without stopping the production line due to dynamic weighing. For top and/or under labelling. It allows a greater range of labels: from L40 x W40 up to L120 x W102 mm.

Automatic labellers LS-4500 Series

Data in mm

A 820 - 970 (adjustable feet)
B 1,485 - 1,895 (adjustable feet)
C 1,970 (with L400-L400-L400-L600 conveyors)*
D 795 (conveyors width + console width. For W280 conveyors)**

* These measurements correspond to the sum of the separation, infeed, weighing and labelling conveyors. For other sizes, contacts us.
** For other sizes, contact us.

Outstanding functions

  • High speed weighing: up to 250 ppm.
  • Labelling of fix/variable weight/price.
  • Discrimination by weight checking.
  • Generic traceability in label.
  • Adapted to comply with EU Regulation 1169/2011 referring to food information.
  • Barcodes: EAN-8, EAN-13, EAN-128, CODE 128, ITF-14, QR code, GS1 Datamatrix and GS1 Databar (up to 4 barcodes per label).
  • Air applicator: maximum productivity.
  • Adaptative cup applicators: wider range of label sizes.
  • MID certification: approved equipment.

Weighing

  • Weighing type:
    • Dynamic or static.
  • Ranges according to dimensions of the weighing conveyors:
    • 3 kg / 1 g with conveyors of L300 x W200 mm.
    • 3 kg / 2 g with conveyors of L600 x W400 mm and L800 x W280 mm.
    • 6 kg / 2 g with conveyors of L400 x W280 mm, L400 x W400 mm and L600 x W280 mm.
    • 15 kg / 5 g with conveyors of L600 x W400 mm, L800 x W280 mm and L800 x W400 mm.

Labelling system

  • Print type:
    • Direct Thermal (DT) or Thermal Transfer (TT).
  • Printhead:
    • Long-lasting 4” (historical control).
  • Resolution:
    • 8 dots/mm.
  • High speed printing:
    • 250 mm/s.
  • Label applicator type:
    • Pneumatic piston, in top labeller also possibility of adaptative cup applicators (better adaptation to the shape of the product) and “Air-jet ®” air blowing.
  • Position of the label applicator:
    • Top and/or under labelling.

Labels

  • Maximum backing paper width: 110 mm.
  • Inside diameter of the label roll cardboard core: Ø76 mm.
    • The cardboard joint must be the same width as the backpaper.
  • Dimensions depending on the position of the label applicator and the inches of the printhead:
    • Top, side, front, rear or on corner label, from L40 x W40 mm, up to L120 x W102 mm.

Construction

  • Structure:
    • AISI 304L stainless steel and anodized aluminium.
  • Belts (All of them with FDA approval):
    • Standard.
    • High speed: super adherent.
    • Sliders: for expulsion areas.
  • Guides:
    • AISI 304L stainless steel, anodized aluminum and cestilene.
  • Console:
    • Material: AISI 304L stainless steel.
    • “Qwerty” keypad and graphic backlit LCD display.
    • 15” TFT touch screen, optional.
    • Adjusting the height of the top labeller from the console.

Communication to PC

  • Ethernet TCP/IP.
  • RS-232.

PC software

  • DIS: for equipment configuration, production data management and back up (LBS).
  • DLD: for graphic design of labels.
  • Integration tools (see section on software).

Power supply & compressed air

  • Electrical: 230 V / 50 Hz; 115 V / 60 Hz.
  • Air: max. 150 l/min (at 5-8 bar) (in case of incorporating labelling or rejection system).

Possible integration with other equipment

  • Dibal LP-3000 manual weigh-price labeller.
  • Dibal GS-3000 batch collector (+LP-3000).
  • Dibal MD-5000 metal detectors.

LS-4534 400/400/600x280

Ref.: Consult us

• 1 infeed and 1 weighing L400 x W280 mm conveyor, and 1 labelling L600 x W280 mm conveyor.
• For products of up to L350 x W280 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 140 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 400/400/600x400

Ref.: Consult us

• 1 infeed and 1 weighing L400 x W400 mm conveyor, and 1 labelling L600 x W400 mm conveyor.
• For products of up to L350 x W400 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/300/600x200

Ref.: Consult us

• 1 infeed and 1 weighing L600 x W200 mm conveyor, and 1 labelling L300 x W200 mm conveyor.
• For products of up to L200 x W200 mm, and up to 3 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 140 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/600/800x280

Ref.: Consult us

• 1 infeed and 1 weighing L600 x W280 mm conveyor, and 1 labelling L800 x W280 mm conveyor.
• For products of up to L550 x W280 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/600/800x400

Ref.: Consult us

• 1 infeed and 1 weighing L600 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
• For products of up to L550 x W400 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 800/800/800x280

Ref.: Consult us

• 1 infeed and 1 weighing L600 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
• For products of up to L550 x W400 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 800/800/800x400

Ref.: Consult us

• 1 infeed and 1 weighing L800 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
• For products of up to L750 x W400 mm, and up to 15 kg.
• 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
• Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

Option Characteristics Ref.
300 x 200 mm sequencing conveyor

Includes frame extension.

Consult us
400 x 280 mm sequencing conveyor

Includes frame extension.

Consult us
400 x 400 mm sequencing conveyor

Includes frame extension.

Consult us
600 x 280 mm sequencing conveyor

Includes frame extension.

Consult us
600 x 400 mm sequencing conveyor

Includes frame extension.

Consult us
800 x 280 mm sequencing conveyor

Includes frame extension.

Consult us
800 x 400 mm sequencing conveyor

Includes frame extension.

Consult us
Touch screen console

TFT 15”.

Consult us
Thermo transfer printing

Ribbon kit.

Consult us
3” air applicator

Replaces the 4” piston applicator.

Consult us
4” air applicator

Replaces the 4” piston applicator.

Consult us
90º rotating applicator

Replaces the 4” piston applicator.

Consult us
Adaptative cup applicators

Replaces the 4” piston applicator.

Consult us
Bottom labeller

Replaces the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L400 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Bottom labeller

Replaces the top one, for models:
LS-4534/400/400/600x400
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L400 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Additional bottom labeller

Additional to the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L400 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Additional bottom labeller

Additional to the top one, for models:
LS-4534/400/400/600x400
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L400 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Additional top labeller

Additional to the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L800 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Additional top labeller

Additional to the top one, for models:
LS-4534/400/400/600x400
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L800 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Side labeller

Long life 4” side print head, 8 dots / mm resolution and direct transfer printing.

Consult us
Horizontal barrier detector

Replaces the horizontal detector.

Consult us
Detector on arch (horizontal + vertical)

Replaces the horizontal detector.
For products with little height (e.g.: envelopes).

Consult us
IP65 equivalent protection

Protected engines.

Consult us
Metrological verification (M)

According to EU weighing directives (MID).

Consult us
Cestilene product guides

Cestilene product guides

Stainless steel product guides

Stainless steel product guides

Exit ramp

Exit ramp

Non-motorized PVC rollers for W200, W280 and W400 mm conveyors.

Rejection system

Rejection system

Options: pneumatic piston, “Air-Jet®”, rotating blade or folding conveyor.

Light and sound alarm

Light and sound alarm

24V

Polycarbonate protector for weighing conveyor

Polycarbonate protector for weighing conveyor

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