Dibal

Do you want to know more about Automatic Labellers LS-4500?

Data in mm

A 850 - 950 (adjustable height)
B 1,485 - 1,895 (adjustable height)
C 1,970 (with L400-L400-L400-L600 conveyors)*
D 795 (conveyors width + console width. For W280 conveyors)**

* These measurements correspond to the sum of the separation, infeed, weighing and labelling conveyors. For other sizes, contacts us.

** For other sizes, contact us.

Outstanding functions

  • High speed weighing: up to 250 ppm.
  • Labelling of fix/variable weight/price.
  • Discrimination by weight checking.
  • Generic traceability in label.
  • Adapted to comply with EU Regulation 1169/2011 referring to food information.
  • Barcodes: EAN-8, EAN-13, EAN-128, CODE 128, ITF-14, QR code, GS1 Datamatrix and GS1 Databar (up to 4 barcodes per label).
  • Air applicator: maximum productivity.
  • Adaptative cup applicators: wider range of label sizes.
  • MID certification: approved equipment.

Weighing

  • Weighing type: Dynamic or static.
  • Ranges according to dimensions of the weighing conveyors:
    • 3 kg / 1 g with conveyors of L300 x W200 mm.
    • 6 kg / 2 g with conveyors of L400 x W280 mm, L400 x W400 mm and L600 x A280 mm.
    • 15 kg / 5 g with conveyors of L600 x W400 mm, L800 x W280 mm and L800 x W400 mm.

Labelling system

  • Print type: Direct Thermal (DT) or Thermal Transfer (TT).
  • Printhead: Long-lasting 4” (historical control).
  • Resolution: 8 dots/mm.
  • High speed printing: Up to 250 mm/s.
  • Label applicator type: Pneumatic piston. In top labeller also possibility of 90º rotating applicator and “Air-jet®” air blowing. In bottom labeller, just by contact.
  • Position of the label applicator: Top, under and/or side (front or back, consult us).

Labels

  • Dimensions: From L40 x W40 mm, up to L120 x W102 mm
  • Maximum width of back paper: 110 mm.
  • Maximum label roll diameter: 300 mm. 
  • Inside diameter of the label roll cardboard core: Ø76 mm (the cardboard joint must be the same width as the backpaper).

Construction

  • Structure: AISI 304L stainless steel and anodized aluminium.
  • Belts (all of them with FDA approval):
    • Standard.
    • High speed: super adherent.
    • Sliders: for expulsion areas.
  • Guides: AISI 304L stainless steel, anodized aluminum and cestilene.
  • Console:
    • Material: AISI 304L stainless steel.
    • “Qwerty” keypad and graphic backlit LCD display.
    • Adjusting the height of the top labeller from the console.

Communication to PC

  • Ethernet TCP/IP.
  • 2 RS-232.

PC software

  • DIS: for equipment configuration, production data management and back up (LBS).
  • DLD: for graphic design of labels.
  • Integration tools (see section on software).

Power supply & compressed air

  • Electrical: 230 V / 50 Hz; 115 V / 60 Hz.
  • Air: max. 150 l/min (at 6-8 bar)

Possible integration with other equipment

  • Dibal MD-5000 metal detectors.

LS-4534 400/400/600x280

Reference: Consult
  • 1 infeed and 1 weighing L400 x W280 mm conveyor, and 1 labelling L600 x W280 mm conveyor.
  • For products of up to L350 x W280 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 140 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/300/600x200

Reference: Consult
  • 1 infeed and 1 weighing L600 x W200 mm conveyor, and 1 labelling L300 x W200 mm conveyor.
  • For products of up to L200 x W200 mm, and up to 3 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 140 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/600/800x280

Reference: Consult
  • 1 infeed and 1 weighing L600 x W280 mm conveyor, and 1 labelling L800 x W280 mm conveyor.
  • For products of up to L550 x W280 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 600/600/800x400

Reference: Consult
  • 1 infeed and 1 weighing L600 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L550 x W400 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 800/800/800x280

Reference: Consult
  • 1 infeed and 1 weighing L600 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L550 x W400 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 800/800/800x400

Reference: Consult
  • 1 infeed and 1 weighing L800 x W400 mm conveyor, and 1 labelling L800 x W400 mm conveyor.
  • For products of up to L750 x W400 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

LS-4534 400/400/600x400

Reference: Consult
  • 1 infeed and 1 weighing L400 x W400 mm conveyor, and 1 labelling L600 x W400 mm conveyor.
  • For products of up to L350 x W400 mm, and up to 15 kg.
  • 1  top labeller, direct thermal printing, 4” printhead and piston applicator.
  • Performance*: 100 labels/minute (with L60 x W60 mm labels and product up to L120 mm and 0.5 kg). Up to 120 labels/minute with air-jet applicator. In MID conditions (M).

* Maximum performance will depend on the size, weight and morphology of the product, as well as on the regularity of the infeed of the products, dimensions and characteristics of the label, and MID conditions (M).

Option Characteristics Reference
300 x 200 mm sequencing conveyor

Includes frame extension.

Consult
400 x 280 mm sequencing conveyor

Includes frame extension.

Consult
600 x 280 mm sequencing conveyor

Includes frame extension.

Consult
600 x 400 mm sequencing conveyor

Includes frame extension.

Consult
800 x 280 mm sequencing conveyor

Includes frame extension.

Consult
800 x 400 mm sequencing conveyor

Includes frame extension.

Consult
Thermo transfer printing

Ribbon kit.

Consult
Air applicator

Replaces the piston applicator.

Consult
90º rotating applicator

Replaces the piston applicator.

Consult
Multiventosa applicator

Replaces the pneumatic piston applicator.

Consult
Bottom labeller for 280 models

Replaces the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L400 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Bottom labeller for 400 models

Replaces the top one, for models:
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L400 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Additional bottom labeller for 280 models

Additional to the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L400 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Additional bottom labeller for 400 models

Additional to the top one, for models:
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L400 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Additional top labeller for 280 models

Additional to the top one, for models:
LS-4534/400/400/600x280
LS-4534/600/600/800x280
LS-4534/800/800/800x280

Includes frame extension + L800 x W280 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Additional top labeller for 400 models

Additional to the top one, for models:
LS-4534/600/600/800x400
LS-4534/800/800/800x400

Includes frame extension + L800 x W400 mm exit conveyor. Long life 4 ”print head, 8 dots / mm resolution and direct transfer printing.

Consult
Side labeller

Includes structure for head support.
Long life 4 ”side print head, 8 dots/mm resolution and direct transfer printing.

Consult
Horizontal barrier detector

Replaces the horizontal detector.

Consult
Detector on arch (horizontal + vertical)

Replaces the horizontal detector.
For products with little height (e.g.: envelopes).

Consult
IP65 equivalent protection

Protected engines.

Consult
DIS software

Equipment configuration, received data management and backup (LBS).

7340ENW3
DLD software

Label graphic design.

7340YNW3
Metrological verification (M)

According to EU weighing directives (MID).

Consult
Protective cleaning cover for console

Protective cleaning cover for console

Protective cleaning cover for top labeller

Protective cleaning cover for top labeller

Protective cleaning cover for bottom labeller

Protective cleaning cover for bottom labeller

Protective cleaning cover for side labeller

Protective cleaning cover for side labeller

Cestilene guides

Cestilene guides

Stainless steel guides

Stainless steel guides

Exit ramp

Exit ramp

Non-motorized PVC rollers for W200, W280 and W400 mm conveyors.

Rejection system

Rejection system

Rejectors.
Options: pneumatic piston, air blowing, accompanying blade or push blade.

Visual and audible alarm (24V)

Visual and audible alarm (24V)

Polycarbonate protector for weighing conveyor

Polycarbonate protector for weighing conveyor

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