Dibal

Do you want to know more about Combined weighing and metal detection equipment?

Data in mm

A 750 - 1,050 (adjustable height, minimum height 400 mm +/- 50)
B 1,975 - 2,075 (adjustable height)
C 2,900
D 1,190

* Dimensions for model 1000/400/1200.

Outstanding functions

  • Combined metal detector and checkweigher operated from a single console.
  • Weighing:
    • High performance weighing: up to 180 ppm in approved equipment, and up to 250 ppm in non-approved equipment.
    • Discrimination by weight checking. 
    • Productivity control.
    • Effective filling control “℮” (optional).
    • Certified according to 2014/32/UE MID Directive: approved equipment.
    • Modular design.
    • IP65 stainless steel electric drawer.
  • Metal detection:
    • Multi-frequency.
    • Variable belt speed.
    • Auto-setup, with interference suppression and automatic sensitivity calibration.
    • Digital multi-filter, to guarantee maximum stability in aggressive environments.
    • Auto-balance. Automatic detection and compensation of signal changes (e.g. temperature variations).
    • Precise detection zone. Precise location of the metal particle in the detection field, allowing a thorough separation. 
    • Self-monitoring. Monitors the correct functioning of all the equipment components.
    • Automatic cancellation of the “product effect”, with real-time product parameter measurement capabilities.
    • Dynamic self-monitoring (tracking of changes in product characteristics).
    • Guarantees maximum sensitivity in each operation.
    • Security: Access protected with three levels of passwords.

Weighing

  • Weighing type:
    • Dynamic or static.
  • Ranges depending on the dimension of the weighing conveyor:
    • 1,5 kg / 0,5 g.
    • 6 kg / 2 g.
    • 15 kg / 5 g.
  • Other ranges:
    • 1 kg / 0,1 g (no MID).
    • 30 kg / 10 g with MID.

Rejection system (optional)*

  • Rejection system type:
    • “Air-jet ®” air blowing.
    • Pneumatic piston.
    • Accompanying blade.
    • Pusher blade.
  • It is possible to reject products with metal and products outside the target range.
  • Option to reject over-range and underrange products with different rejectors.

* All the rejection systems (pneumatic piston, “Air-jet®”, etc.) depend on the type of product/packaging, required speed, collection system, etc.; please always check with Dibal.

Construction

  • Structure:
    • AISI 304 stainless steel tunnel, with IP66 protection.
    • Motor-driven transport trolley with IP55 with IP55 protection (IP66, optional).
    • AISI 304L stainless steel and anodised aluminium.
  • Belts (all of them with FDA approval):
    • Standard.
    • High speed: super adherent.
    • Sliders: for expulsion areas.
  • Guides:
    • AISI 304L stainless steel, anodized aluminum and cestilene.
  • TFT 10,1’’ capacitive touch screen (optional TFT 15’’).
  • Vertical electric drawer with TFT integrated.

Complete kit for compliance with IFS / BRC regulations

  • Optional. Includes:
    • Metal detection rejection with lockable container.
    • Optical rejection sensor and full container optical sensor for metal rejection.
    • Methacrylate protection tunnel from the exit of the metal detector arc to the metal rejection.
    • Acoustic and audible alarm.

Communications to PC

  • Ethernet TCP/IP.
  • RS-232.
  • 4 USB (3.0).

Software

  • Direct connection to equipment from a network PC with an internet browser.
  • Programming.
  • Data export to Excel or CSV.

Power supply

  • Electrical: 230 V / 50 Hz.
  • Air: max. 150 l/min (at 6-8 bar) (in case of incorporating rejection system).

COMBI 5000 800/300/1000X200 300/150

2 Air rejectors with collecting container

  • 1 metal detector conveyor L800 x W200 mm, 1 weighing conveyor L300 x W200 mm and 1 reject conveyor L1,000 x W200 mm.
  • For products up to L200 x W200 mm, weighing up to 3 kg.
  • Horizontal detector.

COMBI 5000 1000/400/1200X280 400/200

2 Pusher piston rejectors with a collecting container for metal detection rejection and a roller ramp for weight rejection

  • 1 metal detector conveyor L1,000 x W300 mm , 1 weighing conveyor L400 x W280 mm and 1 reject conveyor L1,200 x W280 mm.
  • For products up to L350 x A280 mm, weighing up to 6 kg.
  • Horizontal detector.
Option Characteristics Reference
15" resistive TFT

On electrical cabinet or column-mounted.

Consult
Independent frame module for rejection conveyors Consult
Additional frame module to the main frame

Frame extension required if the length of the equipment + sequencing conveyor and/or reject conveyor is more than 1,500 mm.

Consult
Additional L300 x W200 mm sequencing conveyor*

Frame extension not included.

Consult
Additional L400 x W280 mm sequencing conveyor*

Frame extension not included.

Consult
Additional L600 x W280 mm sequencing/rejection conveyor*

Frame extension not included.

Consult
Additional L800 x W280 mm sequencing/rejection conveyor*

Frame extension not included.

Consult
Additional L1,000 x W200 mm rejection conveyor*

Frame extension not included.

Consult
Additional L1,200 X W280 mm rejection conveyor*

Frame extension not included.

Consult
Rejection system

Air, pusher piston or paddle rejection system, depending on the characteristics of the product to be rejected.

Consult
Horizontal barrier detector

To replace the horizontal detector.

Consult
Detector on arch (horizontal + vertical)

To replace the horizontal detector.
For short products (e.g.: envelops).

Consult
Effective filling control software (℮)

Software for the statistical control and weight registration of the entire production line.

Consult
Metrological verification (M)

According to EU weighing directives (MID).

Consult
*

It is necessary to include the option separate frame module or additional frame module to the main frame whenever the length of the equipment is more than 1,500 mm.

Cestilene guides

Cestilene guides

Stainless steal guides

Stainless steal guides

Exit ramp

Exit ramp

Non-motorized PVC rollers for W200 y W280 mm conveyors.

Rejection ramp

Rejection ramp

Non-motorized PVC rollers for W400 and W600 mm conveyors.

Rejection ramp

Rejection ramp

Stainless steel ramp for W400 and W600 mm conveyors.

Visual and audible alarm

Visual and audible alarm

Container for rejection

Container for rejection

W350, W500 and W600 mm.

Includes stainless steel ramp and key access.

Polycarbonate protector for weighing conveyor

Polycarbonate protector for weighing conveyor

Protective cleaning cover for electrical cabinet

Protective cleaning cover for electrical cabinet

Protective cleaning cover for 15’’ TFT screen on column

Protective cleaning cover for 15’’ TFT screen on column

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